100 W Wire wound Resistor for AC/DC Motor Braking Solutions

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Description

 100W Wire Wound Braking Resistor

100W wire wound resistor designed for VFD braking, AC/DC motor braking, dynamic braking, and power dissipation in industrial control systems. Its aluminum housing provides efficient heat dissipation and compact installation, while customizable resistance values support different motor drive and braking requirements.

During motor deceleration, the resistor absorbs regenerative energy from the drive and converts it into heat, helping control DC bus voltage and improve braking performance.

100w wire wound resistor

Key Features of  100w Wire wound resistor

Icon Feature Description
🔥 High Heat Dissipation Aluminum alloy casing with excellent ventilation
High Voltage Tolerance Withstands up to 2.5kV insulation for safe operation
🛠 Customizable Power rating, resistance, and terminals available on request
🌡 Wide Temperature Range Operates from -55°C to +155°C
🧱 Compact Design Space-saving, easy to install in control panels

Technical Specifications for 100w wire wound resistor

Parameter Value
Power Range 50W – 6KW (customizable)
Resistance Range 10Ω – 300Ω
Tolerance ±5%
Insulation Voltage Up to 2.5kV
Housing Material Aluminum alloy
Operating Temp -55°C ~ +155°C
Mounting Panel mount / Bracket

 Dimension

led load resistor

VFD Power vs. Braking Resistor Power Selection Table (General Reference)

VFD Power (kW) Recommended Resistor Power (W) Recommended Resistance (Ω) Notes
0.75 kW 100–200 W 100–150 Ω Light-duty, fans
1.5 kW 200–400 W 75–100 Ω
2.2 kW 300–600 W 60–80 Ω Standard braking
3.7 kW 600–800 W 40–60 Ω
5.5 kW 800–1000 W 30–50 Ω Common industrial use
7.5 kW 1.0–1.5 kW 20–40 Ω
11 kW 1.5–2.0 kW 15–25 Ω
15 kW 2.0–3.0 kW 10–20 Ω
18.5 kW 3.0–4.0 kW 8–15 Ω Heavy-duty applications
22–30 kW 4.0–6.0 kW 6–10 Ω Large equipment
37–45 kW 6.0–8.0 kW 4–8 Ω Cranes, hoists
≥55 kW ≥10 kW 2–5 Ω May use multiple resistors in parallel

 

Applications of 100W Wire Wound Resistor

Why Use a 100W wirewound Resistor?

During motor deceleration, the motor can operate as a generator and return energy to the VFD DC bus. If this regenerative energy is not properly dissipated, the DC bus voltage may rise and trigger overvoltage protection or reduce braking performance.

A VFD braking resistor provides a controlled path to convert this excess energy into heat, helping the drive achieve faster and more stable motor deceleration. This 100W VFD braking resistor is suitable for light-duty braking applications where compact size, reliable heat dissipation, and stable resistance are important.

As a Wire Wound Braking Resistor, it can be used as a Motor Braking Resistor or Dynamic Braking Resistor in AC/DC motor drive systems. The aluminum housing helps dissipate heat, while customizable resistance values allow the resistor to be matched to different VFD and motor requirements.

Typical applications include AC Motor Braking Resistor systems, VFD motor drives, industrial automation, and equipment requiring controlled regenerative energy dissipation.

AC-and-DC-Motor-Braking-resistor

100W Braking Resistor for VFD and Motor Applications

Our 100W braking resistor is designed for VFD braking, AC motor braking, dynamic braking, and regenerative energy dissipation. The aluminum housing provides efficient heat dissipation and reliable performance in industrial motor drive and power control systems.

For higher power requirements, explore our metal clad dynamic braking resistors for VFD and motor drive applications. Resistance, power rating, terminals, and mounting configurations can also be customized to meet specific braking requirements.