80W 20Ω Cement Resistor for Soft Start & Surge Protection
Rated power range: 80W
Working voltage range: <1000V
Rated resistance range: 0.1Ω~10KΩ
Maximum withstand voltage: 1500V
Maximum accuracy: 1%
IP level: IP33
Vibration: 0.5g
Temperature drift range: ≤400ppm/℃
Working temperature range: -55℃~+275℃
Application areas: power supply system, charging equipment
Description
80W Ceramic Cement Resistor for Soft Start & Surge Protection
The 80W cement resistor from our BKG series is engineered for soft start and surge protection applications in industrial power systems. Designed with a durable ceramic housing and magnetic tape winding, this 20Ω resistor delivers stable performance in pre-charge, capacitor discharge, and energy absorption circuits. It’s a cost-effective, flameproof solution ideal for inverter and motor control units.The resistor has high load, heat dissipation characteristics, non-flammability, good high-frequency characteristics, and pulse resistance.
Key Features
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Rated Power: 80W continuous
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Resistance: 20Ω ±5% (20RJ)
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Housing: Industrial-grade high-frequency ceramic
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Insulation Resistance: ≥100MΩ
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Construction: Magnetic tape winding (standard inductive type)
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Flameproof and explosion-resistant body
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Excellent thermal dissipation
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Shock and vibration tolerant
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Customizable resistance values and lead lengths available
Product Dimensions
Rated Power (W) |
L±1 | L1±1 | L2±10 | W±0.5 | H±0.5 | M±0.2 | N±0.2 | Resitance range (2) |
Outlet mode | Weight (G) |
60W | 90 | 35 | 200 | 45 | 15 | 10 | 5 | 0.1~10K | lead wire | 140 |
80W | 90 | 35 | 200 | 45 | 15 | 10 | 5 | 0.1~10K | lead wire | 140 |
100W | 90 | 35 | 200 | 45 | 15 | 10 | 5 | 0.1~10K | lead wire | 140 |
Electrical Characteristics
Property | Test Method | Performance Requirements | Test Standard |
---|---|---|---|
Terminal Strength | 20N tensile load for 10 seconds | No visible damage | GB/T5729 4.16 |
Vibration Resistance | Frequency 10Hz–500Hz, acceleration 10g | No visible damage | GB/T5729 4.22 |
Short-time Overload | 10× rated power for 5 seconds | ΔR ≤ ±(2%R + 0.1Ω) | GB/T5729 4.13 |
Insulation Resistance | 500V ±50V DC between leads and aluminum housing | ≥100MΩ | GB/T5729 4.6.1.3 |
Dielectric Withstanding Voltage | 1000Vac, 5mA, 1 minute | No breakdown or flashover | GB/T5729 4.7 |
Load Life | Rated power for 96h (1.5h ON / 0.5h OFF cycles at room temperature) | No visible damage | GB/T5729 4.25.2 |
Damp Heat, Steady State | (40±2)℃, (93±3)%RH, 96 hours | ΔR ≤ ±(5%R + 0.1Ω) | GB/T5729 4.24.2.1.a |
Rapid Temperature Change | -55℃ to +155℃, 5 cycles | ΔR ≤ ±(2%R + 0.1Ω) | GB/T5729 4.19 |
Resistor usage recommendations
It is recommended to leave 1.5 times the power margin when using resistors in circuits. For example, if the voltage in the circuit is 100V and the current is 0.01A, the power is calculated as: P=100*0.01=1W. At this time, a 1W resistor cannot be used, so 1*1.5=1.5W is calculated. There is no 1.5W resistor, so a 2W resistor is required.
Applications
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Inverter soft start and pre-charge circuits
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Capacitor discharge in power supply units
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Surge and inrush current protection in motor drives
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Energy dissipation in industrial control systems
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General-purpose load resistor for automation equipment
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