High Current Shunt Resistor 50A-1000A | Precision DC Current Measurement

  • TCR down to ±50ppm/°C and ±100ppm/°C.
  • Inductance less than 10 nH, Lead-free and RoHS compliant.
  • Overcurrent capacity 100A ~ 600A, Rated Power 3W ~ 70W.
  • Tolerance ±1%, ±2%, ±5%. Resistance values down to 0.00005Ω.

Description

High Current Shunt Resistor for Precision DC Current Measurement

The High Current Shunt Resistor is designed for accurate DC current measurement in high-power electrical systems. Available from 100A to 600A with 75mV voltage output, this low resistance current shunt provides stable voltage drop, excellent thermal performance, and reliable measurement accuracy for demanding industrial applications.

Manufactured with 6J12 manganin alloy sensing elements and T2 copper terminals, this shunt resistor combines high current capability with low temperature coefficient of resistance (TCR), ensuring measurement stability under continuous load conditions.

Compared with conventional current sensing methods, a metal shunt resistor provides a direct and accurate solution for monitoring DC current in battery systems, power supplies, energy storage equipment, and industrial power applications.

Key Features of High Current Shunt Resistor

    • Current Range: 100A-600A (custom ratings available)
    • Voltage Drop: 75mV standard
    • Resistance Range: μΩ to mΩ level
    • Accuracy: ±1%
    • TCR: ≤50 ppm/°C
    • Sensing Material: 6J12 Manganin Alloy
    • Terminal Material: T2 Copper
    • Operating Temperature: -55°C to +170°C
    • Connection Type: Bolt-on terminal structure

Dimension

      • Technical Specifications

Model L D A B F M C (Test screw empty)
100A-75mV 120±2 22±1 100±1 49±1 4±0.2 Φ10.5±0.2 M4
100A-75mV (Alt) 104±2 22±1 85±1 62±1 2±0.2 Φ8.5±0.2 M4
200A-75mV 120±2 22±1 100±1 49±1 4±0.2 Φ10.5±0.2 M4
200A-75mV (Alt) 104±2 22±1 85±1 49±1 3±0.2 Φ8.5±0.2 M4
250A-75mV 120±2 22±1 100±1 49±1 4±0.2 Φ8.5±0.2 M4
300A-75mV 120±2 22±1 100±1 49±1 4±0.2 Φ8.5±0.2 M4
300A-75mV (Alt) 120±2 26±1 100±1 55±1 4±0.2 Φ10±0.2 M4
400A-75mV 120±2 29±1 100±1 49±1 4±0.2 Φ10.5±0.2 M4
500A-75mV 120±2 36±1 100±1 49±1 4±0.2 Φ10.5±0.2 M4
600A-75mV 120±2 44±1 100±1 49±1 4±0.2 Φ8.5±0.2 M4

Why Use Manganin Shunt Resistor for High Current Measurement?

In high current DC systems, accurate measurement depends not only on resistance value but also on thermal stability and material characteristics.

Manganin alloy is widely used in precision shunt resistors because of:

Stable Resistance Over Temperature

Low TCR helps maintain consistent voltage output when current load and temperature change.

Low Power Loss

The low resistance structure minimizes I²R power consumption during continuous operation.

Reliable High Current Connection

Copper terminals provide excellent electrical conductivity and mechanical strength for high current applications.

Typical Applications

The high current shunt resistor is commonly used in:

Battery & Energy Storage Systems

  • Battery Management Systems (BMS)
  • Energy storage systems (ESS)
  • Battery monitoring equipment

Power Electronics

Electrical Measurement

  • Smart energy meters
  • DC current monitoring systems
  • Power measurement equipment

Request a Quote for Custom High Current Resistors

Custom High Current Shunt Resistor Solutions

We support customized current shunt designs based on:

  • Rated current
  • Voltage output (mV)
  • Resistance value
  • Terminal structure
  • Mechanical dimensions
  • Mounting requirements

If you need a high current shunt resistor for battery systems, industrial power monitoring, or custom DC measurement applications, our engineering team can review your requirements and recommend a suitable solution.

FAQ

What is a high current shunt resistor used for?

A high current shunt resistor is used for accurate DC current measurement by generating a small voltage drop proportional to the current flow. It is widely used in BMS, battery systems, power supplies, and industrial equipment.

How do I choose the right shunt resistor?

The selection depends on rated current, voltage drop, resistance value, accuracy, TCR, and thermal conditions. Our engineering team can help select a suitable solution based on your application requirements.

What is a 75mV shunt resistor?

A 75mV shunt resistor provides a 75mV voltage output at its rated current. It is commonly used for precise current measurement in DC power systems.

Why use manganin alloy for shunt resistors?

Manganin alloy provides low temperature coefficient of resistance (TCR) and stable resistance performance, helping maintain measurement accuracy under temperature changes.

Can you customize high current shunt resistors?

Yes. We support customized shunt resistors based on current rating, voltage drop, resistance value, dimensions, and terminal requirements.Request a Quote